SIX SIGMA MANUFACTURING BLACK BELT UPGRADE

 

NEXT PUBLIC DATES

IN-COMPANY TRAINING

2010 Dates:

Course 1

  • Block 1: March 22 - 23

  • Block 2: April 20 - 23

  • Block 3: June 14 - 16

 

Courses take place in
Leamington Spa

£2600+VAT per delegate, includes:

  • All materials

  • Lunches & refreshments

  • Accreditation

Reserve Places

Download Programme as PDF
 

All courses are also available as tailor-made in-company events.  Please phone 01926 336423 to discuss your requirements

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PROGRAMME PREPARATION & LEADERSHIP

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Black Belt

Minitab

 

BUSINESS PROGRAMMES

Six Sigma Green Belt

Six Sigma Green to Black
  Belt Upgrade

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MANUFACTURING PROGRAMMES

Six Sigma Green Belt

Six Sigma Green to Black
  Belt Upgrade

Six Sigma Black Belt

Lean Sigma Yellow Belt

Lean Sigma Green Belt

 

DESIGN PROGRAMMES

Overview

Champion

Practitioner

 

 

 

 

 

PROGRAMME OVERVIEW

For certified Green Belts, this exclusive programme provides a fast-track upgrade path to achieve Black Belt status. The 8-day programme focuses on the advanced DMAIC tools that are required for more complex projects. Candidates for this programme will have been trained and accredited as a Green Belt by a recognised training organisation.

PROGRAMME OBJECTIVES

  • Provide a clear upgrade route from Green Belt to Black Belt (including re-cap key learning points from Green Belt)

  • Ensure DMAIC flow and application of tools are fully understood

  • Introduce the leadership and change management skills to support the Black Belt role

  • Provide practitioner training in the more complex statistical tools required within the Black Belt toolkit

  • Provide guidance on Black Belt certification process & discuss delegate projects

PROGRAMME CONTENT

 

BLOCK 1

Day 1

Day 2

Day 3

Day 4

Introduction

  • The Black Belt role

  • Project selection, scoping & management

  • Certification process

  • Review of advanced improvement techniques in the DMAIC process

 

Quality Function
 Deployment (QFD)

  • Overview of QFD

  • QFD & 6S process improvement

  • An anatomy of QFD

Leadership & Process Transformation

  • Effective change management

  • Change acceptance for the organisation & individual

  • Drivers, constraints, sponsors & stakeholders

  • Managing commitment

  • Influencing &
    communicating

 

Hypothesis Testing

  • Using inferential statistics for process improvement

  • Hypothesis testing route map

  • Analysing variable data for normality, location & dispersion

  • Analysing attribute data for proportion & count data

  • Non-parametric statistical techniques

  • Non-normal data

Multi-Variable  Regression

  • Introduction to multiple regression

  • Analysis of multi-variable data

  • Further diagnostic techniques

  • Signpost to advanced regression techniques

BLOCK 2

Day 5

Day 6

Day 7

Day 8

Implementing Process Transformation

  • Implementation monitoring & control

  • ‘After action’ reviews

  • Transfer of ownership

  • Identifying, leading & developing your team

  • Overcoming resistance & developing high performance teams

  • Coaching for performance excellence

Introduction to DFSS:  the IDOV Roadmap

  • Introduction to DFSS

  • The benefits of using the DFSS approach

  • The IDOV route map

  • Implementing DFSS

 

Advanced Design of
 Experiments

  • Benefits & limitations of basic DOE techniques

  • Overview of advanced technique

  • Advanced Design of Experiments (Contd)

  • Taguchi techniques

  • Mixed & multi-level experiments

  • Response surface designs
    (CCD, CCF & Box-Behnken designs)

  • Introduction to evolutionary experimentation
    (EVOP techniques)

  •  Note: All DOE modules Include SimWare Simulations
     & Minitab Analysis, as well as practical
     experimentation examples

 

ACCREDITATION

Smallpeice offer an accreditation process for the Black Belt Upgrade trainees. This involves passing a multi-choice examination, submitting a Black Belt project report, and attending a panel assessment session with the Smallpeice Master Black Belt Team. Input from the sponsoring company will also be sought and taken into account.